To Duplicate or Replicate?

This is one of the most commonly asked questions in our industry. Should I replicate or duplicate my discs? Unfortunately, there's no simple answer because every project is unique. Below, we have given a brief overview of each production process and developed a comparison chart to highlight some of the significant differences in the production processes.

CD/DVD Duplication
During the duplication process your video, music or data files are 'burned' onto recordable discs (CD-Rs and DVD-Rs)

 

CD/DVD Replication
During the replication process your video, music or data files are 'stamped' into an injection molded disc.
Recommended for short runs of up to 1000 pieces.

Quantity

Recommended for larger runs of 1000+ pieces.
Standard turn time for CDs and DVDs is 2-3 days, but same day is possible. So if you need your discs fast then duplication is the solution.

Lead Time

Standard turn time is 8 days for CDs and 10 days for DVD5s.
Per unit costs are higher than replication because it's a more labor intensive process. However, for small quantities it's actually cheaper than replication due to the minimal set up costs.

Price

Per unit costs are lower than duplication for higher quantity runs because it's a one phase process. Your data is built into the disc.
Low - because your video, music or data files are 'burned' onto recordable CD-Rs/DVD-Rs using a laser recorder.

Set Up Costs

High - this is due to the cost of creating the 'stamper' which 'stamps' your data into an injection molded disc. Some companies set minimum runs of 1000 pieces to help cover the costs of creating the 'stamper'.
Determined by the quality of the recordable discs used and the quality control procedures adopted. We only use the highest quality recordable media - Taiyo Yuden and verify every disc 'burned' by our duplication equipment.

Quality

Most retail CDs and DVDs are replicated.
Most newer DVD players and computers will play CD-Rs and DVD-Rs, however, older DVD players and CD players might not.

Compatibility

Playback issues are rare.
We offer inkjet and thermal transfer on our duplicated discs.

Disc Printing

We use offset printing as standard unless your artwork contains PMS/Spot colors often used in corporate logos, in which case discs are silkscreened.